Precision Medical Metal Tube Forming

AVNA provides precision metal tube forming solutions that support a wide range of minimally invasive and implantable medical devices. Our processes are engineered to maintain tube integrity while achieving complex geometries, tight tolerances, and consistent performance in high-volume production.

By combining advanced forming and swaging technologies with automated inspection, we help OEMs convert raw tubing into functional, device-ready components while meeting rigorous quality and regulatory requirements.

Read More About Our Metal Tube Forming Capabilities
precision metal tube forming and swaging

Comprehensive Forming Capabilities for Medical Devices

Our metal tube forming expertise extends beyond any single operation, enabling functional features critical to device performance. AVNA’s processes are designed to control inner diameter (ID), outer diameter (OD), wall thickness, and concentricity—minimizing secondary operations and improving overall part consistency.

We support a wide range of forming needs, including localized deformation, swaging, and precision transitions that improve fit-up, strength, and assembly performance.

Advanced Processes with Integrated Quality Control

AVNA utilizes automated, vertically integrated forming processes with in-process sensing and inspection to ensure repeatability and compliance. Our single-tube forming approach improves uniformity while reducing variability often introduced through multi-piece assemblies.

These same forming processes can also be used to create sealed, single-piece tube ends where required. Spherical or elliptical closed-end geometries are formed without welding or secondary joining, preserving material integrity while maintaining precise dimensional control.

Supporting capabilities include Swiss-based and laser technologies, flexible tooling for multiple tube sizes, finish grinding for smooth geometries, and controlled profile formation to reduce cutting forces and enhance device performance.

Metal Tube Forming Standard Capabilities
  • End Forming
  • Tab Forming
  • Bending
  • Swaging
  • Flaring
  • Flanging
  • Expanding
  • Dimpling
  • Closing

Related Laser Tube Forming Content: