Integrated Quality Management Systems
At AVNA, we are committed to delivering the highest quality medical device components and assemblies. We develop customized quality inspection plans for every project, ensuring that each part meets or exceeds the most stringent requirements. Our advanced manufacturing solutions, including integrated vision inspection systems, optimize manufacturability, part accuracy, repeatability, and speed to market.
Data Collection and Process Control
AVNA employs a robust data collection and process control system to ensure consistent quality throughout the entire manufacturing process. Our journey map illustrates how we collect and analyze data in real-time:
Inspection Equipment: Data is initially collected by various inspection equipment, including CMMs, vision systems, and other precision measuring devices.
QC-CALC Real-Time SPC: Critical dimensions are monitored in real-time using QCCALC software, enabling immediate identification and correction of any deviations from specifications.
ERP System (PLEX): All quality data is seamlessly integrated into our PLEX ERP system, providing a centralized repository for all quality-related information.
Shipment to Customer: Upon successful completion of all quality checks, products are shipped to the customer with comprehensive quality documentation.
This integrated approach to data collection and analysis allows us to proactively identify and address potential quality issues, ensuring that every component meets the highest standards of precision and reliability.
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The Technology Behind Our Quality:
AVNA utilizes a wide range of state-of-the-art equipment to ensure the highest levels of quality and precision:
- Zeiss Contura CMM
- Zeiss DuraMax CMM
- RAM Sprint CMM
- Micro-Hite
- Optical Comparators
- CSC/Mark-10 Torque Tester
- Zeiss O-Inspect 5| 4| 3
- Keyence Video CMM
- Instron Tensile & Hardness Testers
- OGP SmartScope Flash 500
- Micro-Vu Vertex | Excel
- VisionGauge Digital Optical Comparator
- Nikon NEXVI Automated Video Measuring System
